Forgings

Kaiser Aluminum produces high volume aluminum forgings for automotive suspension, drivetrain, fuel systems and climate control applications. Parts are manufactured as hot forgings or cold impacts using impression dies on presses ranging from 600 tons to 3,000 tons.

Automotive Aluminum Forging to Reduce Vehicle WeightClick to Enlarge

The high integrity and increased strength of a forging’s wrought structure results in reduced weight, smaller packaging volume and greater toughness as compared to aluminum castings. Our Greenwood Forge facility, a TS16949 certified manufacturer, ships millions of high quality forgings annually to major Tier 1 and 2 automotive suppliers.

We provide products in the following alloys:
2014, 2618, 4032, 6061, 6082, 7033

2014

Typically used for heavy duty forging applications where high strength and hardness are required including service at high temperature.

2618

This alloy is used for high temperature applications typically with rotating engine parts.

4032

Used for applications such as pistons where wear resistance and a low coefficient of thermal expansion are required.

6061

Very good corrosion resistance and formability. The most popular forge alloy for automotive forgings. Good machinability and fatigue properties make this an excellent alloy for suspension parts.

6082

Considered the ‘European 6061′ 6082 had somewhat higher material properties and is an all around excellent alloy for automotive forgings.

7033

Alloy 7033 is a new material designed specifically for use in high strength automotive forgings.